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焊接滚轮架机械设计

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   焊接装备就是在焊接生产中与焊接工序相配合,有利于实现焊接生产机械化,自动化,有利于提高装配焊接质量,促使焊接生产过程加速进行的各种辅助装置和设备。焊接滚轮架是借助主动滚轮与焊件之间的摩接力带动焊接旋转的变位机械。焊接滚轮架主要用于筒形焊件的装配与焊接。焊接滚轮架按结构形式分为两类:第一类是长轴式滚轮架。第二类是组合式滚轮架。本文主要对组合式4T焊接滚轮架进行设计,并对轴、键等主要构件进行了校核。结果表明各主要部件符合要求。该滚轮架结构简单,使用方便灵活,对焊件的适应性很强。设计中充分的考虑了滚轮架的合理性和经济性等因素。

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关键词:焊接;工装夹具;滚轮架 paper51.com

                                      

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                                  Abstract http://www.paper51.com

Welding equipment is a machine which is usedin welding production and welding processes, and it is conducive to weldingproduction mechanization and automation, to improving assembly welding-quality.Then it could prompte to speed up the process of welding production of thevarious assistive devices and equipment. Welding roller is used initiative andwelding pieces of the wheel between the Mount relay driven welding rotatingmechanical deformation. Welding roller stands for the main pieces of tubewelding and welding assembly. Welding roller standing by structural form isdivided into two categories : the first category is long axis-wheel frame., thesecond category is modular roller frame. In this paper, four pairs of modularT-welded wheel for the design, as well as axial, bond and other main componentof checking. The results showed that the main components to meet therequirements. The roller frame structure is simple, flexible, adaptive weldedpieces of a strong, which is the most widely used form of the structure. And itcould be fully considered the roller frame reasonable and economic, and otherfactors. copyright paper51.com

【Key words】:weld, frock clamp, turning rolls

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                              目 录

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第一章 文献综述. 1

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1.1焊接的应用. 1 paper51.com

1.2焊接机械装备. 1 copyright paper51.com

1.2.1焊接机械设备的分类. 2

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1.2.2焊接机械装备对焊接生产的作用. 2

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1.3焊接自动化:. 3

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1.4焊接工装夹县. 4 paper51.com

1.4.1焊接工装夹具的特点. 5

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1.4.2焊接工装夹具的分类. 6 copyright paper51.com

1.4.3对焊接工装夹具的设计要求. 6

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1.4.4焊件在焊接工装夹具中的定位方法. 7 copyright paper51.com

1.5焊接变位机械. 8 http://www.paper51.com

1.5.1焊接变位机械的分类. 8 http://www.paper51.com

1.5.2焊接变位机械应具备的性能. 9 内容来自www.paper51.com

1.6几类焊接机械设备的具体介绍. 10 内容来自www.paper51.com

1.6.1焊接变位机. 10

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1.6.2焊接翻转机. 11 内容来自www.paper51.com

1.6.3焊接操作机. 12

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1.6.4焊接滚轮架. 13

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  1.6.5关于滚轮架轴向窜动的问题. 16 paper51.com

第二章 方案的选择与确定. 18

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2.1组合式滚轮架的特点:. 18

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2.2滚轮驱动方案. 20 copyright paper51.com

2.3减速器的选择:. 20 copyright paper51.com

2.4连轴器的选用:. 21 内容来自论文无忧网 www.paper51.com

2.5滚轮架滚轮的设计. 21

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2.6轴的设计. 23 http://www.paper51.com

2.7轴承的选用. 24 paper51.com

2.8轴承端盖的设计. 25

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2.9丝杠的设计. 26 http://www.paper51.com

2.10键的设计. 27 内容来自论文无忧网 www.paper51.com

2.11机架的设计. 27 内容来自论文无忧网 www.paper51.com

2.12表面粗糙度. 29 http://www.paper51.com

第三章  计算与校核. 30

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3.1焊接滚轮架的设计计算. 30 内容来自论文无忧网 www.paper51.com

3.1.1驱动圆周力与支反力的分析及中心角的确定. 30

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3.1.2焊接滚轮架的受力分析. 33 内容来自论文无忧网 www.paper51.com

3.1.3滚轮支反力的计算. 34 内容来自论文无忧网 www.paper51.com

3.2电动机的选定. 36

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3.3轴的校核. 37

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3.4滚轮处键的校核. 38 http://www.paper51.com

3.5轴承寿命计算. 38

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3.6轴承的强度计算. 39

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结论. 41

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致谢. 42 内容来自论文无忧网 www.paper51.com

参考文献. 43 内容来自www.paper51.com

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